Independent Arm Variety Product Mix
"Think about tomorrow today for the customer" is the motto at Reinhardt.
And that's exactly why we have always valued innovative solutions. It
is an open secret that the future needs the past and that innovation is
synonymous with competitive ability and advantage. At Reinhardt, tradition
and innovation combine to produce measurable success for our customers both nationally and internationally.
Flexible machines are best suited for slow processing as required in some typical double walled P-foamed products.
Load/Unload stations can be at two points only, similarly, cooling can be at two points. Arms are reversible upto ane stations.
Advantages with Reinhardt Independent Arm Machines ( RSU type )
- Probably the fastest machines in the world.
- Capable of taking any arm out of turn into the oven.
- Flexible and adaptable to a variety of products at the same time.
- Fast cooling and heating times.
- The slowest step in the machine is the operator !
- Ready for hook up to internal temperature monitoring systems such as the Templogger.
- Higher speed with unique product mix on each arm
- Direct profits to molders -
Increased productivity by 30% &
Fuel savings of at least 30%
- Reduced emission by 40% for a greener process
- Super fast heating / cooling
- Online support service, 24 x 7
- Low maintenance
- User friendly software support
- Very less time between the end of one cycle and the start of another
- Lowest fuel consumption for every cycle
Turntable for fixed arm machines and independent carriages for shuttle and independent arm machines
INDEPENDENT CARRIAGES :
In case of a independent ARM machine, there are three or four independent carriages, one for each ARM. These ARMS move independent of each other and thus these machines are very flexible if there is a diverse range of products and not much experience with the three ARM machines.
Gas/Diesel/Duel Heated Sintering Oven
The oven is in solid self-supporting sheet steel, with high quality 150/200mm thick insulation.The oven has extremely well designed expansion joints to take care of expansion during heating of the oven upto 400 degrees centigrade.The combustion room is made of steel with connection flage for the burner and is made from heat resistant steel.
The fully automated gas or diesel burner as per customer requirement is with modulating control mode, with installed ignition electrode and UV supervision device complete with safety.
Multiple Cooling cum Load Unload Station
The supply air fan for air cooling with casing made of sheet steel, the centrifugal fan-wheel is balanced statically and dynamically and is coupled with the closed three-phase current motors of protection class IP54
A complete cooling cycle is programmed with supply air, exhaust air, spray water and mist water as per requirement of a given production in any combination for a desired time. You can also programme alarms for removal of inserts and breathers.
Mould Carriers Offset and Straight
The standard combination is of two straight ARM and one offset ARM for a three ARM machine, but can also be as per customer requirement. The choice of straight or offset ARM depends on the product that a customer wants to rotomould.
The ARM of Reinhardt machines are much robust compared to those of the competitors on the market and require the least possible maintenance.
One can position the ARM for pre-heating position and/or second charge position at the heating station.
The ARM is positioned at the cooling station as the cycle ends so that it is in the correct position at the de moulding station. Also the ARM can be manually inched at the de moulding station if required.
Operator Panel is user friendly with only a few push buttons, all the operator has to do is keep pushing the flashing button for the cycle to start in auto mode and then he is free to do other work.
The panel also houses a Desk PC or a touch screen industrial PC which can be used to feed infinite recipes and get management reports on production. You can also store and recall detailed recipes for cooking and cooling to ensure a consistent production.
The management can also see down time or idle time of the machine every day, week, or month. Time loss can be tabulated operator or shift wise to execute a point system.
All machines are equipped with PLC having sequential controls and numerous safety interlocks.
Control panel includes devices only from reputed international European or Japanese brands which are available locally in your country.
All electricals in the machine are CE marked and made to EU standards, panels are built in modular form with soft and hard copies of drawings, programmes and manuals easily available on the PC.
Reinhardt Roto Machines
Christened as the F1 of the Roto Molding industry, at Reinhardt, quality speaks for itself. In line with this philosophy, machines fabricated and assembled in India have their critical parts imported from Germany. Manufactured under strict tolerances on CNC equipment and guidance from REINHARDT GmbH, every machine is tagged with the brand name "Reinhardt" and is well known for its trouble free operation lasting from generation to generation.
© Copyright 2012, Reinhardt Roto Machines